Tag incinerator manufacturer

1. SCOPE OF WORK The work specified in the contract will include.
1. Supply, install and commission an incinerator as provided in the technical specifications
2. Provision for adherence to OSHA and other statutory requirement relating to Health and Safety of workers during execution of the works covered in this tender.
3. Assessment and preparation and construction of a standard incinerator shed with one waste storage room ( see the design )

4. Provision of operation and maintenance manuals and drawings complete with maintenance schedule and instructions.

5. Fuel oil storage tank- Mild steel1500 liters capacity

6. Onsite training for operation and maintenance staff.

IMPORTANT
incinerator manufacturers To enable the Employer undertake conclusive evaluation of the tender, tenderers are requested to submit with their offers the detailed specifications, drawings and catalogues with commissioning and maintenance instructions for the Incinerator they intend to supply, install and commission. Tenderers who fail to comply with this requirement fully shall have their tenders rejected. 2. TECHNICAL SPECIFICATIONS OF THE REQUIRED INCINERATOR

2.1 General Description

The plant must have four distinct sections that demonstrate three principles of turbulence, residence time and temperature retention. The regulated sections may include but not limited to:
1. Overall plant layout
2. Feed chamber/charging
3. Primary combustion chamber
4. Particulate scrubbers
5. Acid gas scrubbers.
6. The stack/chimney.
7. Minimum capacity of primary chamber = 0.18 cubic metres
8. Burn rate (rate of waste incineration) = a least 20 kg per hour
9. Should have a full width counterbalance loading door allowing easy access to the main chamber for loading and removing ash.
Supply, Installation and Commissioning of An Incinerator in Eastern Hydros [ Page 28

2.2 Feeding and Charging
Controlled hygienic mechanical feeding that does not negatively influence the air temperature in the primary and secondary chambers of the incinerator shall be used.
2.3 Primary Combustion Chamber.

a) This chamber should be equipped with burners that use low sulphur fuel.
b) The chamber should ensure a minimum exit temperature of 850 degrees centigrade.

2.4 Secondary Combustion Chamber (After burner)

a) Should be fitted with burners that use low sulphur fuel.
b) Ensure secondary air supply is controlled.
c) Ensure residence time is not less than two seconds.
d) Ensure that the gas temperature as measured against the inside wall in the secondary chamber and not in the flame zone is not less than 1100 degrees centigrade.
e) Ensure the emitted oxygen content of the emitted gases is not less than 11%
f) Ensure both primary and secondary combustion temperatures are maintained until all waste is completely combusted.

2.5 Particulate Removers

A mechanical particulate collector must be incorporated after secondary combustion chamber for removal of particulate pollutants entrained in the flue gas stream. The particulate collectors may include any of the following or a combination thereof:
a) Cyclone separator
b) Electrostatic precipitators
c) Fabric filters
2.6 Chimney/Stack

l) The chimney should have a minimum height of 10 metres above ground level and clear the highest point of the building by not less than 3 metres for all roofs. The topography and height of adjacent buildings within 50 metres radius should be taken into account.
m) The chimney should be visible to the operator from the feeding area.
n) The minimum exit velocity should be 10 metres per second and at least twice the surrounding wind speed (Efflux velocity = wind speed x 2) whichever is higher to ensure no down washing of exiting gases.
o) The point for measurement of emissions shall be provided.

2.7 Instrumentation

a) Instrument for determining the inside wall temperature and not burner flame temperature must be provided for both primary and secondary chambers.
b) An audible and visible alarm must be installed to warn the operator when the secondary chamber temperature drops to below the required temperature.
c) A carbon monoxide and oxygen meter/recorder should be provided

d) A smoke density meter/recorder should be provided.
e) A solid particulate meter/recorder should be provided.
f) Any other instrument that may be considered necessary.

2.9 Emission Limits

a) Combustion efficiency (C.E) shall be at least 99.00% where C.E = %Carbon dioxide x 100 / [% Carbon dioxide + carbon monoxide]
b) The temperature of the primary chamber shall be 800 +/- 50 degrees centigrade
c) The secondary chamber gas residence time shall be at least 1 second at 1050 +/- 50 degrees centigrade with 3% oxygen in the stack gas.
d) Opacity of the smoke must not exceed 20% viewed from 50 metres with naked eyes.
e) All the emission to the air other than steam or water vapour must be odourless and free of mist, fume and droplets.
f) A 99.99% destruction and removal efficiency (DRE) for each principal organic hazardous constituent (POHC) in the waste feed where DRE [ ( Win – Wout) /Win ] x 100 where Win = mass feed rate of the POHC in the waste stream fed to incinerator and Wout = mass emission rate of POHC in the stack prior to the release to the atmosphere.
g) The average dioxin and furan concentration in the emission should not exceed 80mg/m3 total dioxins and furans if measured for a period of 6 to 16 hours.

– Manual technical monitoring is shipped with the hardware with all explanations of failures and resolutions
Capacity/island : 4000 kg/day ; 25000 kg/day ; 31000 kg/day ; 48000 kg/day

Burning temperature – over 12000C

Two chambers – minimum

Emissions – dioxin and heavy metaly – better then Kyoto protocol

Emission – monitoring system

Waste unloiding – directly from waste track to incinerator

The successful Bidder shall inform CEB in writing at least three (3) weeks prior to the carrying out of factory tests

so as to enable sending of a CEB Engineer for witnessing  of  the  factory  tests.    A’Factory  Acceptance  Test

‘  schedule  shall  be

 

mutually agreed between the successful Bidder and the CEB Engineer.

NOTE: All fees inclusive of air tickets, food & hotel accommodation, local transport and other living expenses

for the CEB Engineer shall be borne by the successful Bidder.

The successful Bidder shall submit to the CEB Engineer the following documents prior to dispatch of the incinerator

set. Certificate of Conformity inclusive of this clause’We certify that, subject to exceptions or concessions

listed here after, the supplies detailed above were fabricated in compliance with the technical specifications of the

contract, order and that, all inspections and tests having been completed, the supplies comply in every aspect with the

relevant particular specifications, drawings, and relevant standards and regulations in force’.

?     Factory Acceptance Test(FAT) Certificates

?     Three(3) Complete Sets of As-Built Drawings

?     Installation and commissioning procedure for the incinerator set.

?     Program of works for carrying the installation and commissioning

?     Labour  and  logistic  requirement  for  carrying  out the installation  and commissioning.

?     All electrical drawings and wiring diagrams

Type of Waste: To deal with medical waste, categories A, B, C, D,E

Type of incinerator: Pyrolytic

Nominal Burn Speed: 50 to 60 Kg/hrat  3500Kcal/Kg

Loading: Manual, Batch Load

De ashing: Automatic or manual batch de ashing

The incinerator must prevent the discharge of black smoke and

fine dust, during the loadings

Main Chamber Capacity: 2 -3 m3

The insulation of the combustion chamber should be composed of

refractory bricks, using a high content of aluminium and insulates,

The plate of combustion in carborundum preventing the fixing of

glass and slags

Hours of operation/day: >10 hrs

Max operating Temperature: 14000C

Normal Operating Temperature (Main ): >8500C

Operating Temperature (Secondary): >11000C

It should have temperature regulators in electronic watch:

Carbon Content of Ash: <2%

The setup should be wholly free of visible smoke as well

as offensive odours.

Residence Time in Second Chamber: 2 seconds minimum

The Internal diameter of the Chimney: Ø 400

Height of Stack:  >8 m

Burner performance: Automatic On/Off

Fuel: Diesel

Fuel Consumption at rated capacity: >7 Kg waste/ltr

Electricity Consumption: <2kW at rated capacity

Operating Voltage: 220-240VAC 50 Hz

Spare Parts: Supply for 1 year quoted as alternative

Consumables: Supply for one year of performance to be mentioned

as alternative

Warranty: Parts and service support: 1 year minimum article

commissioning

Service Support: <72 hours.

Emission Standards Compliance: BS 3316 or équivalent standard

Process Filtering system: Scruber to be mentionned as alternative

CE Manufacturing Compliance: BS EN 746-2-1997

Design Specification: Types A, B, C, D, and E of medical waste

Installation and Commissioning: Contained in conditions of supply

Training in preventative and curative maintainance and use

of the incinerator: Operator training inclusive in provide

Capacity to treat Plastic: Not less than 40% by weight

Shed of the incinerator

Shelter of the incinerator inclusive in offer (the shelter must have

facilities for hand washing and firefighting).

This material and equipment must include in the drop of the

incinerator:

*   Foundation in rubble stone,

*   Isolation roofing against humidity;

* Elevation with brick of 20 cm (bloc cement), continuing lintel

(linteau) in reinforced concrete;

*  Steel frame (charpente en metal);

* Roofing in sheet B.C.A. 28 BG (Toiture en tôle),metal gutter,

*  Sanitary installation (wash basin, soak way pit of 20 m of depth);

*  Ash pit of 30 m3,

* Electrical installation;

* Concreteslab for fixing the incinerator;

* Chanel for evacuation of rain water or waste water

*  Wiremesh for aeration up the lintel;

* smoothrougtcasting of walls (interior and outside);

* plinth with cement;

*  2 metal doors;

*  Enemail paintings inside and latex paintings outside the shield

on walls and on doors;

*  Roofing limit (planche de rive);

*  Steps for this specification will depend on the size of this

incinerator which will determine the size of the drop of the incinerator.

on walls and on doors;

*  Roofing limit (planche de rive);

*  Measures for this specification will depend on the size of the

incinerator which will determine the size of the shed of the incinerator.

standard type, 11m long,self supporting

Capacity-220kgs/hr

refuse-hospital waste

average moisture-15-20% on fist time

DIMENSIONS

height: 2710mm

span: 2840mm

Width; 2450mm

loading door opening: 610mm x 610mm

Grate/Heath Area: 2.0(square meters)

Primary chamber volume: 2.4(cubid  meters)

secondary chamber volume:2,72(cubid meters0

total quantity: 5,12(cubid meters)

minimum stack diameter:560mm

 

1. 300 kg per day healthcare waste incinerator

 

 

 

Our preferred technology is double-chamber incineration, but if you advocate an alternative technology, that’s

acceptable also.

 

 

 

We request information on the following for all the aforementioned requirements:

 

 

 

1. Capital cost (delivered cost in Oman)

 

 

 

2. Operation and maintenance costs (per year)

 

 

 

3. Number of operators required

 

 

 

4. Product specifications (sizes, temperatures, residence time, cycle time etc)

 

 

 

5. Other auxiliary equipment that is required or recommended by you

 

 

 

6. Any other information and inputs that can facilitate the project and add value

 

 

1. Would this mean that the plant would operate only 12 hours per day? Normally operating the station 24 hours

Each Day should be able to valorize 12 tons per day for an installation with a capacity of 500 kgs/hr.

https://t.co/Vgi44PC4du (waste incinerator manufacturers) Waste Incinerators and Spare Parts https://t.co/scHuZgqSvg – https://t.co/Dwwf8A9KQk https://t.co/QRBf5pgDpX
(waste incinerator manufacturers) Waste Incinerators and Spare Parts – …

Alfa Therm is leading Incinerator Manufacturers in India. We provide various designs of incinerators with different types of Air Pollution Control Devices in wet scrubbing technology and dry scrubbing technology as per Country Emission norms. To know more, watch this video or visit our website.

https://alfathermltd.com/products2/incinerators